4
Carding Machines
100%
Vertical Integration
6+
Luxury Fiber Types
78
Years of Expertise
Why In-House Spinning Matters
In an industry where most manufacturers rely on third-party yarn suppliers, Eastern Mills stands apart. Our investment in 4 carding machines gives us complete control over fiber quality from the very first step.
This means we can create custom fiber blends tailored to each design, maintain consistent quality across large orders, and respond quickly to specific requirements. When you work with Eastern Mills, you benefit from true vertical integration.
From raw fiber to sealed container, every step happens under one roof.
From Fiber to Yarn
Every yarn that reaches our weavers has passed through a meticulous process, ensuring the foundation of your rug is as exceptional as the finished piece.
The complete yarn spinning journey: Sheep → Scouring → Carding → Roving → Spinning → Plying & Winding → Finished Yarn
Fiber Selection
We source the finest natural fibers from around the world: New Zealand wool, cashmere, mohair, alpaca, linen, tencel, and real silk. Each fiber is inspected for quality, softness, and consistency before entering our facility.
Carding
Our 4 carding machines transform raw fibers into aligned, fluffy rovings. This process separates and straightens fibers, removes impurities, and creates the foundation for consistent, high-quality yarn.
Blending
Our in-house capability allows us to create custom fiber blends with precision control. Whether combining wool with silk for luster, or cashmere with alpaca for softness, we craft the perfect blend for each design.
Spinning
Carded fibers are twisted into yarn at our facility. We control twist, ply, and thickness to achieve the exact specifications needed for each rug construction, from fine hand-knotted silk to dense handloom wool.
Dyeing
Our dye masters work with both natural and high-quality synthetic dyes to achieve rich, lasting colors. Each batch is carefully matched for consistency, ensuring uniform color across your entire order.
Quality Control
Every yarn batch undergoes rigorous testing in our in-house laboratory for tensile strength, color fastness, and fiber composition before it reaches our weavers' skilled hands.
Luxury Fibers We Work With
Our in-house spinning capability allows us to work with the world's finest fibers, each bringing unique qualities to our rugs.
New Zealand Wool
Prized for its exceptional softness, natural lanolin, and durability. Our primary fiber for hand-knotted and hand-tufted rugs.
- Naturally stain-resistant
- Resilient pile
- Soft underfoot
Cashmere
The epitome of luxury. Incredibly soft and lightweight, cashmere adds unparalleled elegance to our finest pieces.
- Ultra-soft hand
- Lightweight warmth
- Natural luster
Mohair
From Angora goats, mohair provides exceptional luster and durability. Its silk-like sheen catches light beautifully.
- Brilliant luster
- Excellent durability
- Vibrant dye uptake
Alpaca
Hypoallergenic and incredibly soft, alpaca fiber is warmer than wool and has a natural silky feel.
- Hypoallergenic
- Temperature regulating
- Silky texture
Real Silk
Hand-spun silk adds luminosity and intricate detail capability to our most prestigious rugs.
- Natural luminosity
- Fine detail capability
- Timeless elegance
Linen & Tencel
Sustainable plant-based fibers that add texture variation and environmental consciousness to our collections.
- Sustainable sourcing
- Unique texture
- Eco-friendly
Responsible Wool StandardRWS Certified In-House Spinning
Eastern Mills is proud to be RWS (Responsible Wool Standard) certified, with complete in-house spinning capabilities that ensure full traceability and 100% compliance from farm to finished rug.
By spinning RWS-certified New Zealand wool in our own facility, we maintain an unbroken chain of custody. Every fiber can be traced back to farms that meet the highest standards for animal welfare and land management.
Complete control. Full traceability. 100% compliance under one roof.
TC
Transaction Certificate
Every order backed by certified documentation
100%
Chain of Custody
Farm to rug traceability guaranteed
Complete Vertical Integration
Our spinning facility is part of a fully integrated operation spanning 35 acres. From raw fiber through our carding machines, to dyeing vats, weaving looms, finishing stations, and finally to in-house container loading—every step happens at Eastern Mills.
Experience True Quality
From the finest fibers spun in our facility to the skilled hands of our artisans, every Eastern Mills rug represents uncompromising quality at every step.